Electric Propulsion for the Kera Jane....

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Sumner
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Re: Electric Propulsion for the Kera Jane....

Post by Sumner »

133bhp wrote:Is it worth the the hassle? ...
Probably not for over 90% of the people reading this. I do have a 3.5 HP Tohatsu but it is tied up with the inflatable and don't want to move it back and forth. The Tohatsu is very, very quiet but only has an internal tank and I'd hate to keep topping that up.

I'm hoping to possibly spend months on the boat and possibly many hundreds of miles so mods I'm doing and what we have done are all about being able to stay out 3-4 weeks at a time without having to return to shore to resupply.

So I really don't think this is for most or hardly anyone but felt I'd document it just in case down the road it would work for someone,

Sumner

P.S. Oh, and I like to design and build stuff :wink:

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Last edited by Sumner on Sun Sep 28, 2014 7:22 am, edited 1 time in total.
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Re: Electric Propulsion for the Kera Jane....

Post by Chinook »

Hi Sum,

Good to see you posting again. We were sorry to read of your loss, but glad you're focused on getting your boat back on the water for some extended cruises. We hope to start our Great Loop trip in late August, 2015 on Lake Michigan. We'll have to keep in touch. Who knows, maybe we'll be able to meet up and cruise together for a while somewhere along the way. Good luck with your electric power system. PS, how is the Lakester coming? Have you done any more work on it?

Best regards, Mike and Sandy Cecka/Chinook
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133bhp
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Re: Electric Propulsion for the Kera Jane....

Post by 133bhp »

RussMT wrote: Does it really push your boat at 2.2 knots at idle?
Needs more than idle to push it.
"off idle"

in fact, it will push my dinghy easily two up "at idle"
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Re: Electric Propulsion for the Kera Jane....

Post by Russ »

Sumner wrote:P.S. Oh, and I like to design and build stuff :wink:
Best part 8)
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Re: Electric Propulsion for the Kera Jane....

Post by Sumner »

Chinook wrote:Hi Sum,

Good to see you posting again. We were sorry to read of your loss, but glad you're focused on getting your boat back on the water for some extended cruises. We hope to start our Great Loop trip in late August, 2015 on Lake Michigan. We'll have to keep in touch. Who knows, maybe we'll be able to meet up and cruise together for a while somewhere along the way. Good luck with your electric power system. PS, how is the Lakester coming? Have you done any more work on it?

Best regards, Mike and Sandy Cecka/Chinook
Hi Mike and Sandy,

Yes let's stay in touch. I'm not trying to make any plans in stone right now but depending on the sale of the Endeavour I could possibly go from Florida and up the East Coast with the boat in the spring and early summer to do the Erie, but a lot could happen between now and then.

I started working on the lakester this past spring, but also had Hooley's Stude at the house after I got to make some license runs in 2013 (218 mph the last before we worried that we/I hurt the engine -- turned out that we/I didn't.). There were a number of things I wanted to do to it before Speed Week this last August so quit working on the lakester and worked on it...

http://purplesagetradingpost.com/sumner ... index.html

Whenever I get back home I'll go back to working on the lakester.

Hope to meet up with you guys in 2015 and stop if you are this way and I'm home,

Sumner

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Re: Electric Propulsion for the Kera Jane....

Post by Chinook »

Hi Sum,

Good to hear from you. Your Mac projects sound great. I'm really hoping that we'll both be on the east coast at the same time. If so, there's a better than even chance that we'll cross wakes. Our drive east won't take us through Utah, as we'll be driving straight to Michigan. We might make a late winter/early spring birding trip to the southwest one of these days. We would definitely try to drop by when we do. Glad to hear the lakester is still progressing. It would be fun to head over to the flats when she's ready to roar. I'd love to see her make some runs.

Cheers, Mike
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Re: Electric Propulsion for the Kera Jane....

Post by mastreb »

Hi Sum,

Great to see you going back to the Mac. I'm going to apologize for having read your original post but not all the commentary so some of this may have been covered. I do see you've already bought the 24V motor, but I'll post my thoughts anyway.

Couple of questions:

1) Why buy an 80 lb. thrust motor @ 24V and then run it at half-throttle, when you can just get a 55lb. thrust motor @12V and avoid all of the complexity of a hybrid 24v/12v system? Especially given that you've got a gas motor for problems? Electrical motors like to be run at 90% of capacity. Before I'd go to a 24V system I'd go to dual 12V motors.

2) By my math, your motor will draw something like 30 amps (half rated power) at 24v for (say) 5 hours per day, for a total draw of 3.6ah per day. Under normal insolation conditions, considering sun angle, latitude, etc. maybe half that each day. The good news is you need only double your solar production to avoid worrying about generators at all.

My opinion, I'd go with a transom mount 55lb. motor, all 12V system, and spend the savings on doubling the solar capacity. THEN I'd build a switching system that allowed me to direct drive the trolling motor with the solar panels, all batteries, chargers, and controllers lined out, for maximum efficiency. Seriously just panels in parallel connected to the trolling motor. Whatever sun there is, that's how fast you go. Switch over to battery charge when you're in port.

Easy peasy, lemon breezy. It's like photovoltaic sailing.
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Re: Electric Propulsion for the Kera Jane....

Post by walt »

higher power devices tend to run off higher voltage.. I think the Torquedo motors actually run at 48 volts. There is a company that sells electric motor conversion for sailboats, the lowest power motor (5KW) also runs off 48VDC.

I know Sumner already has this all planned out and has a good plan so this is just chatter.. But here is another idea.. have just one big 24 volt battery bank – composed of four six volt batteries.

If we convert to watts, by far your largest loads are the trolling motor and the fridge. Say you run the trolling motor at about ¾ hp (at full throttle, it probably only puts out about 1.2 hp), your daily needs might be:

Trolling motor – 5 hour * 560watts = 2800 watt hour
Fridge 35 amp hour *12.5v = 437 watt hour
All the rest of your 12 volt stuff – 15 amp hour * 12.5 = 190 watt hours.

If your fridge is like the one Russ mentioned, you could run both of your high power loads (trolling motor and fridge) at 24 volts. You could also do all of your solar charging at 24 volts.

The 12 volts for all of your low power stuff would run from a 24 volt to 12 volt converter like the ones below. These are about 90% efficient which isn’t a big deal since its all way lower power than those two things you would be running at 24 volts. The savings you make up in reduced transimission line loss by running all the high power stuff at 24 volts likely more than makes up for this.

http://www.amazon.com/Pyle-PSWNV720-Pow ... +converter

http://www.amazon.com/Converter-Regulat ... +converter

The only issue is trying to stay compatible with your 12 volt gen set.. but this would also work better if converted to 24 volts.
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Re: Electric Propulsion for the Kera Jane....

Post by Sumner »

mastreb wrote:...1) Why buy an 80 lb. thrust motor @ 24V and then run it at half-throttle, when you can just get a 55lb. thrust motor @12V and avoid all of the complexity of a hybrid 24v/12v system? Especially given that you've got a gas motor for problems? Electrical motors like to be run at 90% of capacity. Before I'd go to a 24V system I'd go to dual 12V motors......
Good questions :) . I went with the 80 for a couple reasons after doing some research....
Use Variable Speed Motors: Using a variable speed motor (vs. a fixed speed motor) generally results in significantly longer run times. Variable motors are more expensive – generally about $100 more than a comparable fixed-speed model – but are more energy efficient, especially at slower speeds. They are also much more convenient as they allow you to dial in the speed to the exact setting you want vs. having to select from pre-set speeds. For more details, see these notes on fixed vs. variable speed motors.

Buy a Larger Motor: Larger 24v and 36v multi-battery trolling motors are able to provide the same thrust as smaller motors with less amperage draw, which results in longer run times. If you need seriously long run time for your smaller boat, it may make sense to buy a 24v or 36v motor.

http://www.trollingmotors.net/trolling-motor-run-time
I could get the 80 in a salt-water version that had the variable speed motor and from what a couple sources said, like the one above, it would be more efficient at slower speeds. I think from reading what people have said that have used a 55 on their boat (some X's and S's) they have to run it pretty hard and it won't really handle any kind of wind/current situation very well. The 80 I'm hoping will have some reserve for that if needed.

One thing I want to use this for is anchoring by myself. When I approach an anchorage I should be able to switch to the trolling motor and set the autopilot in the direction I want to head (remember I anchor in remote anchorages with no other boats). One feature you can do according to the Minn Kota tech with the variable speed 80 is cut the power to it off and on and it will stay at the same speed setting. I'm going to put a bypass solenoid around the main cut-off switch to the motor. Then I'll be able to plug in at the bow with a remote switch where I can operate the solenoid and pulse the motor and stop it when I get to the point where I want to drop the anchor.

I couldn't do any of this with the gas motor and might have to do it in higher winds with the trolling motor and would like to know that it might handle them. Here is a chart that shows motors being sized by boat size...

Image

The weight of the S on the water is probably approaching 4000 lbs. As you mentioned I do always have the 9.8 HP but I'd still like a little cushion with this motor.
mastreb wrote:... By my math, your motor will draw something like 30 amps (half rated power) at 24v for (say) 5 hours per day, for a total draw of 3.6ah per day. Under normal insolation conditions, considering sun angle, latitude, etc. maybe half that each day. The good news is you need only double your solar production to avoid worrying about generators at all.
30 amps for 5 hours would be 150 amp/hr. The tech figured that running the motor at about 10 amps should give me a boat speed of about 2-3 kt. (we will see if that is right). I'm hoping that the 360 watts, out of 560 total, that are devoted to the trolling motor will give 4-5 hours of run time a day with good sun.

The MorningStar MPPT controller I bought can be run as either a 12 volt or 24 volt charge controller. I'll run it in the 24 volt mode so no problems there. I also have come up with a way to charge the 2 trolling motor batteries with 3 switches and 3 relays for under $75 from the 12 volt gen-set if I ever want to do that also. Can't really see much of a need but will have it.
mastreb wrote:......THEN I'd build a switching system that allowed me to direct drive the trolling motor with the solar panels, all batteries, chargers, and controllers lined out, for maximum efficiency. Seriously just panels in parallel connected to the trolling motor. Whatever sun there is, that's how fast you go. Switch over to battery charge when you're in port.
Also with the motor connected to the batteries at the same time the 24 volt charge controller is connected the motor will be basically running on the panels and not the batteries.
mastreb wrote:....My opinion, I'd go with a transom mount 55lb. motor...
No room on the transom, the outboard is there :wink: . I'm about finished with the mount that is between the outboard and the ladder. Should be done with that today and get on to the mounts for the additional 360 watts of solar,

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Re: Electric Propulsion for the Kera Jane....

Post by Russ »

Sumner wrote: No room on the transom, the outboard is there :wink: . I'm about finished with the mount that is between the outboard and the ladder. Should be done with that today and get on to the mounts for the additional 360 watts of solar,

Sumner
When I read this I thought, "Why not mount it on the bow like those fishing boats do?"
That could be a challenge, but I've seen you engineer fantastic solutions to challenges.

This way you could steer the boat coming into an anchorage from the bow for more control. Not sure how it would work with an AP during cruising.

I am really interested in your solar array. That's a lot of real estate and our little boats don't have much space.

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Re: Electric Propulsion for the Kera Jane....

Post by walt »

The tech figured that running the motor at about 10 amps should give me a boat speed of about 2-3 kt
I have anothe data point to consider - I think I would figure closer to the 2knt speed if you use 10 amps in your calcs.

I use a 30 pound thrust tolling motor on a 15 foot planning dingy (modified C15) that probably is under 500 pounds plus my weight and it will do about 2.9 knots at full throttle / no wind with the trolling motor.

My trolling motor is about .45 hp at full throttle (close to 28 amps at 12 vots)

If you run your outboard at 10 amps and 24 volts, that is 240 watts or doing the same conversion to hp, you would be running the motor at .32 hp.

If my little boat does 3 knots with .45 hp, and you are using 70% of that (.32hp) with a 4000 pound boat, the 2 knots might be a better guess? At those speeds, its wetted surface that dominates drag.. not theoretical hull speed.
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Re: Electric Propulsion for the Kera Jane....

Post by Sumner »

walt wrote:.... 2 knots might be a better guess? ....
I'd be happy with that :) . Still gets me 8-10 miles in 4-5 hours and more if I deplete the batteries some and recharge while spending a day on the hook. I really don't see running on this a lot as I would like to sail more but on the Erie if I do that it sure would be nice.

The 'all 24 volts' is an idea but won't be going there as I already have the one good Blue Sky MPPT 12 volt controller for the house bank and like you mentioned no easy way to change the gen-set over without an expensive alternator. Might be something for someone to think about that is starting from scratch.

One thing I will have as far as flexibility is that 120 watts of solar can be switch to either the house bank or the trolling motor bank as needed.

Also looks like my two 12 volt house bank batteries finally need replacing. I'm going to go your route and replace them with 2 Trojan 6 volt batteries and that will up my reserve amps some over the marine deep cycle I have had in the boat and they should last longer also,

Sumner
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Re: Electric Propulsion for the Kera Jane....

Post by mastreb »

Holy cow, How'd I blow the 30 amp x 5 hour = 3.6 ah math? I must have been completely distracted. Sorry about that.
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Re: Electric Propulsion for the Kera Jane....

Post by Sumner »

mastreb wrote:Holy cow, How'd I blow the 30 amp x 5 hour = 3.6 ah math? I must have been completely distracted. Sorry about that.
I don't think I'd loose much sleep over it :) :wink: :) ,

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Re: Electric Propulsion for the Kera Jane....

Post by Seapup »

So I really don't think this is for most or hardly anyone but felt I'd document it just in case down the road it would work for someone,

Sumner

P.S. Oh, and I like to design and build stuff :wink:
I am glad you are posting it. I am really interested to see how the 80 does. I debated going with an 86 or 55 and went with the 55, its a bit less than what I hoped for. I was hoping for about 3.5 and a little push when sailing at 2 mph. Not sure if I want to swap to a larger 24v one, add a second 55, or just scrap the idea now. I used the 55 clamped to the boarding ladder for a few days last weekend. We puttered around each night before anchoring when there was no wind and puttered up a few creeks with it so far. I bought one of the Chinese 55lb ones on ebay. Speeds 1-3 did 0-1 mph, speed 4 was 1.9 and 100% was 2.9mph with the outboard up, 2.6 with it down dragging. (my boat is heavy and stays in the water so has some growth) For comparison my outboard pushed the boat at 3.8mph idling at 650 rpm. I was a little disappointed when sailing at about 2.5mph turning the motor on/off 100% was not noticeable. When we poked along a creek for a few hours sails up at 0-3 mph it was nice to turn it on and off as wind came and went though. At 100% it would bump the boat to 2mph fairly well, but then take a while to slowly climb after that, much different than the outboard.
1) Why buy an 80 lb. thrust motor @ 24V and then run it at half-throttle, when you can just get a 55lb. thrust motor @12V and avoid all of the complexity of a hybrid 24v/12v system? Especially given that you've got a gas motor for problems? Electrical motors like to be run at 90% of capacity. Before I'd go to a 24V system I'd go to dual 12V motors.
That was my thought when I bought the 55. I tossed around the idea of 24v 86lb or 12v 55lb for a few months. With the 24v I planned on using a trollbridge combiner to keep the wiring simple, but then would want to retain the speed control (not the efficient variable speed on the ones I was pricing). With a 12v 55lb figured I would only run it at 100%, so keep only the motor and bottom of the shaft, cut off the rest and run it with an on/off relay from the helm. If it wasn't enough add a second 55 and relay so have the choice of 55lb slow or 110lb fast. I was debating the NRS 55 and 86, both are under $150. The manufacture specs shows twin 55lbs would be around 1250w and the single 86lb would only be about 100w less, so that pushed me towards twin 55s.

Image
http://www.seafishinghowto.com/fishing/ ... otors.html

What I didn't count on was the motor size and weight, they are fairly bulky and about 20lbs each. Right now I have the head and transom mount removed and the shaft/motor pipe clamped to the ladder. It works for one motor, but not sure where I would mount a second motor.

My goal is more for convenience when putting around after work in the winter with little wind at sunset and charge back at the slip again vs distance cruising. I doubt I will use it during the summer. Anyhow, interested to see how it goes for others who are trying something similar!
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