Page 6 of 6
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Sat May 23, 2009 7:30 pm
by Highlander
Matt19020
Hi Matt , it is an easy Mod just cut a 2" hole in the face of the pedestal but make sure you measure it right as it's a one shot deal ! then put a weather seal gasket around the motor , but you still have to use the anchor pin for the lock ring !
J
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Sun May 24, 2009 2:14 am
by 2BonC
delevi wrote:
The cable feed is for the AP and many cables for the A60 plotter. Only one cable for the AP motor. The installation manual is reasonably good, so between that and these pix, you should have no problems. the most difficult part is the rudder sensor. I won't kid you. This was a lot of work... but if someone like myself who is mechanically challanged can do it, anayone can
Cheers,
L.
Leon,
as I understood Your Raymarine-systems are connected via Seatalk. Are you able to operate them independently than?
I´m concerned about the electrical power used, e.g. to my knowledge the ST40 wind system doesn´t have a on/off switch.
Rainer
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:06 am
by beene
Thanks to all that have posted on this thread, as I have followed along in anticipation of my S1 install.
Everything is in and ready to go, except for 1 small detail.....
..... I can't seem to get the #$@#$@ wheel off!
I have the nice KH 20" wheel with the pilot and motor installed on it, but can't get the old factory wheel off.
Soaked it with liquid wrench, and anything else I can think of that might help.
Used a 20lb sledge with about as much force as I dare, hitting the nut on the steering bolt while pulling back on the wheel.... nothing, not budging.
Going to have to look for a shop that rents out a wheel puller I guess.
Anyone else have this problem? LOL
Can't wait to get this issue resolved and have time for some sea trials.
G
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:10 am
by Hamin' X
I've seen the problem referred to several times here. Seems the answer is to use a high quality wheel puller, the cheap ones break. Good luck.
~Rich
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:25 am
by delevi
One idea... not sure if this will work but maybe worth a try:
Get two block & tackles.. 4:1 or 6:1. tie to the wheel port and starboard and other ends on the aft mooring cleats. Start pulling. See what happens. Danger Will Robinson!!! What I'm not accounting for is the strength of the rack & pinion. I don't know if it'll hold up to the loads, so perform at your own risk. Sorry dude. Short of a wheel puller, that's the best I can come up with. If you can wait a few weeks for the mail, I can send you mine, but I reckon to buy one would cost the same or less than postage back & forth to Canada. I just don't know where to get one. Just happy my dad was able to pull one out of his sleeve.
Good luck,
L.
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:29 am
by c130king
I attempted to install the Poor Man's Autopilot in December...but I couldn't get the stock steering wheel off. Stripped the threads on a cheap wheel puller that we bought at AutoZone.
However, my Dad went out to the boat a week or so ago with a friend and they used a little brute force and some WD40 and worked it back and forth a little and it came off. Hopefully that will make things go quicker in Sept when I show up to install my S1.
Good Luck,
Jim
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:38 am
by Hamin' X
Also, before reassembling, coat the inside of the steering wheel hub with a small amount of anti-seize compound.
~Rich
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 7:39 pm
by David Mellon
I used this gear puller. Be careful not to lose the "key" a small half moon piece that falls out when you remove the wheel. The wheel came off very easily.

Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Fri Jun 26, 2009 11:39 pm
by c130king
That looks just like the puller I used...and stripped the threads on that big bolt. My wheel was pretty well stuck.
Jim
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Sat Jun 27, 2009 3:53 am
by Highlander
Re: Raymarine S1 Wheel Pilot installation photos *many photos*
Posted: Sat Jun 27, 2009 1:02 pm
by beene
Thanks guys
The wheel is off!
The new 20" one is on!
The Autopilot is now 99% installed.
One more hour, and I will be doing sea trails.
Thanks again.
No wheel puller found, just kept at it, 20lb sledge, pulling, liquid wrench, etc etc etc.....
G