BOAT wrote:I was told the concern was that an open vent hole is a potential for a 1000 pounds of water to slosh fore and aft in a heavy sea and pound on the gate valve. They said an air bubble allows movement even if the air bubble does not move because air is compressible.

I know - they did not have the time to explain it to me. I went again to the Naval books for an explanation of what the factory was trying to tell me. Basic Submarine fundamentals: Water in not compressible, so by eliminating all the air from the tank you eliminate the amount of space in which the water can move. Because water is not compressible it will only move into a void where there is air - which IS compressible. The least amount of air you leave in the tank, the least amount of SPACE the water can compress and displace, and thus the least amount the water can MOVE. If you have a large air space in the tank, the water can compress that air and move right in - back and forth - sloshing like a wave. The wave pounds on your gate valve. Now - the hole is small, so the displacement can only occur as fast as the hole can drain the tank so it's not a big deal in most cases - but over a long period of time, (like in a storm), if enough water is forced out the vent hole the airspace in the tank becomes large enough for the water to 'shift'. In the case of a fore aft shift, it could be quite a pounding. In a normal situation you just open the gate and let the water back in but in a storm?? It's not that easy. Opening the gate in a 20 foot sea could lose more water than gain. I like the bowl open so if water gets into the bowl the water can drain back into the tank, but mostly I wanted to be able to see into the hole when underway. (I also went to a MUCH larger hose and valve so the tank drains just as fast as it did when there was no hose at all).
I'm not sure the "factory" knows much about this stuff. After visiting the Hunter factory and Silverton factory I came to the realization that boat building is not as sophisticated as I thought.
Couple of points:
If the goal is to eliminate air pockets, you have created one with your hatch. Under that hatch is an air chamber that will allow air to compress and therefore water to move in the ballast tank.
I don't think a little air is a big problem. Temps make the tank expand and contract. Perhaps a little air is good to take up this expansion.
The gate valve is a standard RV waste water gate valve. Don't RVs travel on the road? Don't their tanks slosh around and have thousands of pounds of waste water bashing against the valve when they hit the brakes, go uphill or accelerate?
The full force of a tank of liquid is not applied to a filler hole. I bet a hydraulic engineer could explain it better. If you put a hole in a large can and slosh the can, the full force of the liquid is not hitting the hole. You can hold your finger over the hole and not lose liquid. However if you took the lid off, it would be more force. The small gate valve can't be taking that much bashing. I think expansion pressure is more likely a problem. My bet is that RVs vent their tanks and are not air tight like our boats with sealed vents.
I've never heard of a gate valve coming loose or pulling off. Most failures reported here have been seizing up and not opening.
Nevertheless, your setup is quite impressive. The visual inspection is nice. I believe the valve is unnecessary, but very cool. However, if I mod mine, it will be to simply vent it to the anchor locker as others have done. The more I think about it, the more a constant vented ballast tank makes more sense. Allows for expansion. The key is to rock the boat around to burp all air before closing the aft gate valve.
--Russ