Solution for winch fouling? Looks good so far!

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Stickinthemud57
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Solution for winch fouling? Looks good so far!

Post by Stickinthemud57 »

After wrestling with jib sheet fouling the winch (aka override), I have found a solution that works for me.

Condensed version: Elevate the forward end of the winch. See photos

Longer version:

When I first started sailing this boat I did not use the winches. Even when I started racing, my crew's timing was good enough that they were rarely used. Until, that is, we couldn't release a jib sheet because of the excess tension it was under and got ourselves disqualified in a race. I decided then we needed to use the winches as a matter of habit.

We immediately ran into problems with the winches fouling. Nothing I could do seemed to be working. Nothing suggested online seemed viable for my situation. I was entertaining the idea of mounting a fairlead at the base of the winch to control the angle of the sheet as it entered the winch. Then my sailing coach/guru suggested using slanted shims under the winches, and sent me some sketches showing how and why that might help. He even made some wood wedges for testing purposes, and all it cost me was a bottle of Fireball! 8)

The test went well, and I installed and tested the final product made from HDPE today. Absolute success. No fouling whatsoever.

I was fortunate that I had the spacers made and all my "guru" had to do was grind them into wedges. He has this massive machine shop. Rebuilding an Aston Martin. that kind of stuff. No matter. There are lot's of ways to skin that cat.

Port side. Shim about 1/2" at forward edge, slanting to 1/8"". Note mods at cleat and fairlead, done before this. Did not help.
Image

Starboard side. Shim a little over 1/2" at forward edge, slanting to 1/16". It will be interesting to see which one fouls first.
Image
The key to inner peace is to admit you have a problem and leave it at that.
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Stickinthemud57
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Re: Solution for winch fouling? Looks good so far!

Post by Stickinthemud57 »

Just a follow up and a bump for what I hope will help others who may be dealing with this issue.

Thus far, no fouling either in casual sailing or racing.

Another possible project for those with 3D printers? PETG would be the filament of choice for this, I think.
The key to inner peace is to admit you have a problem and leave it at that.
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Wyb2
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Re: Solution for winch fouling? Looks good so far!

Post by Wyb2 »

Great solution - clean, simple, and effective.

How did you handle the mounting hardware that is now slightly off perpendicular to the deck? Is there a matching wedge on the underside for the nuts/washers to bear on?
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Stickinthemud57
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Re: Solution for winch fouling? Looks good so far!

Post by Stickinthemud57 »

Wyb2 wrote: Thu Apr 18, 2024 2:55 pm Great solution - clean, simple, and effective.

How did you handle the mounting hardware that is now slightly off perpendicular to the deck? Is there a matching wedge on the underside for the nuts/washers to bear on?
Maybe it would have been best to do it as you suggest, but my approach was not quite that exacting.

I marked the wedges from underneath and with the winch spool plate on top. I got as close as I could with a small drill, the drilled the final holes somewhat larger than the bolt diameter to allow for adjustment. I doubled the washers on the underside to spread the load.
The key to inner peace is to admit you have a problem and leave it at that.
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