To rebuild or not to rebuild? What a F@&%ing question!

A forum for discussing boat or trailer repairs or modifications that you have made or are considering.
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Divecoz
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by Divecoz »

Hahaha Yes we.. do ... : )
Cat I am not sure you would want to try and heat the head on anything to loosen the bolts? Please explain?
Catigale wrote:You have to be a real dumb a*** to drop your motor, don't you..?
:wink:
On loosening head bolts ..I think you want to heat the head, not the bolts, to free them up..
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by Catigale »

Im guessing the head/block are Al, and the bolts are steel of course.

Al has larger thermal expansivity (amount it expands on per unit heat applied) so the goal is to expand the Al head around the bolt, while keeping the bolt at room temp or near, so that the thread tension on the bolt is lowered...

In case you missed earlier thread, I managed to dunk my motor twice in the last month... :P :P :P
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Divecoz
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by Divecoz »

Catigale wrote:Im guessing the head/block are Al, and the bolts are steel of course.

Al has larger thermal expansivity (amount it expands on per unit heat applied) so the goal is to expand the Al head around the bolt, while keeping the bolt at room temp or near, so that the thread tension on the bolt is lowered...

In case you missed earlier thread, I managed to dunk my motor twice in the last month... :P :P :P
Yes I did Cat :) thats why I laughed and said.. yes we.....do hahaha... But I have a different opinion on what will take place when you heat that AL head.. That head will expand vertically as well, and now you have expansion pressure added to seizure/friction issues..BUT I am No Metallurgist nor am I a Physicist. I have only had one experience with this problem and that was with an Al. Head V-8.... an L88 IIRC.
I had , in my stupidity or laziness broke lose all the bolts, ( out of proper sequence) except the Back two and I was very concerned about cracking a head that didn't belong to me.. My "buddy" said.... just re-tighten them and I'll show you how to do it.. I did just that and he pulled the discharge funnel off a 20 lb.CO2 Fire extinguisher and let those two areas of the head have it all.... and I quickly broke them lose and then.. backed out the rest of the bolts. I never again loosened bolts out of factory sequence.. I dont as well use an Impact gun... anymore... either ... slow learner :( Twice!
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by vizwhiz »

Yer right - don't want to heat the head, that makes the whole head expand (and because it expands more than the bolt, it will actually make the bolt "tighter" - squeezed against the head harder). If you're going to apply heat, you want to heat the bolts only because then they grow longer, which reduces the tension in the bolt, reducing pressure against the head and threads, etc. But truthfully, you SHOULD be able to get the head bolts out without heating - if you were re-building an antique that had been stuck together for 50 years, that may be different, but these you should be able to remove - albeit, you should remove them in factory torque order, and only a small amount each until they are all lose - 1/4 to 1/2 turn each until you've loosened them all. May not be as big a deal on a more square-shaped head as opposed to a long skinny one, but good practice nonetheless. The CO2 did the same thing - froze the head, shrank it compared to the rest, which has the same effect as heating the bolts - makes the bolts longer than they were in relation to the head.
Catigale wrote:Learns tonnes and have funne too!
That's great! :)
Oh, Cat, didn't you post a mod recently where you showed how you attached a special "not-quite-to-the-waterline" lanyard to yer motor brack...um... :D


Funny thing divecoz, I was reading some of your posts and thinking the same about how much we think alike - EXCEPT - I don't have a boat yet. :cry:
And I don't have time to "play" on motors and stuff anymore...although the mr.fixit/inventor in me never stops thinking about "stuff" I CAN do once I get my boat... Give me a holler when you get to the area - I'm working on hooking up with jschrade and DaveB too cuz I travel the whole west coast of the state - and Sumner's supposed to say hello when he gets down here too - we may have to plan a big west coast meet-up!
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DaveB
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by DaveB »

If you are in Port Charlotte ,FL. you may want to Join us for a good camp out and Bonfire at Cayo Costa Northern Sand Spit in Pelican Bay. Nov. 12 thur the 14th. Usually have 20 plus boats on the sandbar or anchored off for a good time with the West Coast Sailing Squadron (WCTSS).
Image
Divecoz wrote:Vizwhiz are you me under another name? ( that should start the rumor mill going :D ) But I have been following your post and it appears we enjoy doing much of the same things and YOU even already live within about 100 miles of where I, want to move , if and when finally........I sell this house!
Yes I too have reused head Bolts on Gas Engines in a pinch or when the compression level was low.. Just take you time , do it in the order specified in the manual and use a good /decent torque wrench..
I too have never done this on a Big Outboard Motor. But I did on a small 1983 6HP Evinrude Twin. Some MORON ( me :( ) dropped her off the back of the dink , into salt water...Did you know there is often enough air captured under the bonnet to reduce to speed of decent , to allow for someone to grab her before she his bottom and lays out of reach?? There is! :D got her back up back on and this time screwed securely to the transom of the dink and the for an hour...I worked like a Mad Man :x with WD 40 and had her running... sort of :x Next Trip into port ( my Brothers pier in Port Charlotte FL. )
I tore her down, cleaned everything ... really good... replaced Nothing but the plugs, made a number of adjustments and had her running better than she had when I had bought her a couple months earlier.
vizwhiz wrote:Something to mention - head bolts are usually considered "strain bolts" - they are made to stretch under load, and as such, can usually only be used once. Now I say "usually" because (a) when you're in a pinch you do what you have to do and things can often work just fine even though they aren't to "factory spec", and (b) I've replaced many head gaskets where I've re-used the head bolts and the motor ran just fine. (none were on outboards, however)

The reason I mentioned it is that outboards tend to be high power-to-weight ratio, lightly-built motors (not light-duty, built to weigh little) using alloys and such, and the head bolts and other fasteners and items like them can sometimes be more specially designed than an older cast-iron-block motor that uses regular off-the-shelf bolts and nuts.

I will defer to others on here who have rebuilt outboards and can attest to whether it is an issue, but the trouble can come when trying to get the head tightened back down evenly and with proper torque to make sure you don't blow a head gasket... :(

But I agree - you learn a TON of stuff (tonne?) from undertaking a project like that - even if you finally give up and throw it all in a box and haul it to the junk pile...it is definitely worth the effort if you are half-way inclined to try! Couple old tricks... (1) masking tape and marker - tag all the wires and hoses and even small covers and such with which end goes where, what it was connected to, up/down, or something that will help you get it back in the right way. Digital pics can be useful now if you'd prefer. (2) As much as possible, if you take a bolt/bolts out to remove a part, screw it/them back in the hole/holes and leave them where they belong...especially if there are different size bolts used on the same part (long bolts on one side, short bolts on the other, etc.) Sometimes, this by itself can help you figure out where something goes (that bolt is long, so the part must be bigger than this one I'm holding). :idea:

Have FUN, even if there are parts left over... :D
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Divecoz
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by Divecoz »

DaveB :
You just cannot imagine... How much we look forward to getting down there and away from this COLD! Its been put off for numerous reasons for several years .. but we feel we have gotten, just about got all our ducks in a row now .. One more Operation for the wife and selling this house and we...are there!
I feel like I know Pelican Bay like the back of my hand hahaha .Safe Harbor Several times on that trip... I sailed from Pelican to, past Boca Grande in a Gale , just, to prove to myself I could Really...do it.. Did it once and I will never be so foolish again...
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DaveB
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by DaveB »

When you do move down make sure you keep all your friends up North as they will be your campgrounds in Florida summers. I have been here in Cape Coral for 21 years (coming from Cape Cod) and it never gets old . Many places I have yet to Cruise and when I retire in 2 years I will be Gunkholing them.
I have been lately reading 5 of Randy Wayne Whites books, all about Florida,mainly West Coast.
Great reading Doc.Ford. Tho Fiction most is non-fiction and one can learn about the history thru his stories.
Dave
Divecoz wrote:DaveB :
You just cannot imagine... How much we look forward to getting down there and away from this COLD! Its been put off for numerous reasons for several years .. but we feel we have gotten, just about got all our ducks in a row now .. One more Operation for the wife and selling this house and we...are there!
I feel like I know Pelican Bay like the back of my hand hahaha .Safe Harbor Several times on that trip... I sailed from Pelican to, past Boca Grande in a Gale , just, to prove to myself I could Really...do it.. Did it once and I will never be so foolish again...
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Divecoz
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by Divecoz »

DaveB: I'll look Randy Wayne Whites up next trip to Borders Books.. I was just there today...
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vizwhiz
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Re: To rebuild or not to rebuild? What a F@&%ing question!

Post by vizwhiz »

DaveB wrote:If you are in Port Charlotte ,FL. you may want to Join us for a good camp out and Bonfire at Cayo Costa Northern Sand Spit in Pelican Bay. Nov. 12 thur the 14th.
We're going camping that weekend! That would be our first trip of the season - our "shake-down" trip for the rest of the camping season... 8)

Can you get out there by canoe? We're booked up at our favorite state park for Friday night, and we weren't planning to stay over Saturday night, but if scooting down to Port Charlotte works, we could be out there on Saturday... I'll bring the "baby Mac" if it's close enough to canoe out!! :P
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